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Data Sheet June 6, 2008
ATM020A0X3-SR, Austin SuperLynx IITM SMT Non-isolated Power Module: 2.4Vdc - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A Output Current
RoHS Compliant
Features
Compliant to RoHS EU Directive 2002/95/EC Compatible in a Pb-free or SnPb reflow environment Flexible output voltage sequencing EZ-SEQUENCE Delivers up to 20A of output current High efficiency - 89% at 1.8V full load (VIN = 2.4V) Small size and low profile: 33.00 mm x 13.46 mm x 8.28 mm (1.300 in x 0.530 in x 0.326 in) Low output ripple and noise High Reliability: Calculated MTBF > 11.9 M hours at 25oC Full-load
EZ-SEQUENCETM
Applications
Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment
Output voltage programmable from 0.75 Vdc to 2.0Vdc via external resistor Line Regulation: 0.3% (typical) Load Regulation: 0.4% (typical) Temperature Regulation: 0.4% (typical) Remote On/Off Remote Sense Output overcurrent protection (non-latching) Over temperature protection Wide operating temperature range (-40C to 85C) UL* 60950-1Recognized, CSA C22.2 No. 60950-103 Certified, and VDE 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities
Description
ATM020A0X3-SR belongs to the Austin SuperLynx IITM SMT (surface mount technology) power module product families that are non-isolated dc-dc converters delivering up to 20A of output current with full load efficiency of 89% at 1.8V output. These modules provide a precisely regulated output voltage programmable via external resistor TM from 0.75Vdc to 2.0Vdc over a wide range of input voltage (VIN = 2.4 - 3.63Vdc). Austin SuperLynx II has a TM sequencing feature, EZ-SEQUENCE that enable designers to implement simultaneous or ratiometric startup of multiple rails on board. Their open-frame construction and small footprint enable designers to develop cost- and space-efficient solutions. In addition to sequencing, standard features include remote On/Off, remote sense, programmable output voltage, over current and over temperature protection.
* UL is a registered trademark of Underwriters Laboratories, Inc.

CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards
Document No: DS06-110 ver. 1.81 PDF name: atm020a0x3_sr.pdf
Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Input Voltage Continuous Sequencing Voltage Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature All Tstg -55 125 C All All VSEQ TA -0.3 -40 ViN, Max 85 Vdc C Device All Symbol VIN Min -0.3 Max 4.0 Unit Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Operating Input Voltage Maximum Input Current (VIN= VIN, min to VIN, max, IO=IO, max VO,set = 3.3Vdc) Input No Load Current (VIN = 2.4Vdc, IO = 0, module enabled) Input Stand-by Current (VIN = 2.4Vdc, module disabled) Inrush Transient Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) Input Ripple Rejection (120Hz) All All All It 100 30
2
Device VO,set VIN - 0.5V All VO,set = 0.75Vdc VO,set = 1.8Vdc All
Symbol VIN IIN,max IIN,No load IIN,No load IIN,stand-by
Min 2.4
Typ
Max 3.63 20.0
Unit Vdc Adc mA mA mA
80 110 1.5
0.1
As mAp-p dB
2
CAUTION: This power module is not internally fused.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of complex power architecture. To preserve maximum flexibility, internal fusing is not included. This power module meets all safety agency requirements without presence of an input fuse. However, to achieve maximum safety and system protection, an input line fuse may be used. Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information.
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Electrical Specifications (continued)
Parameter Output Voltage Set-point (VIN=IN, min, IO=IO, max, TA=25C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max) Temperature (Tref=TA, min to TA, max) Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 1F ceramic//10Ftantalum capacitors) RMS (5Hz to 20MHz bandwidth) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance ESR 1 m ESR 10 m Output Current Output Current Limit Inception (Hiccup Mode ) Output Short-Circuit Current (VO250mV) ( Hiccup Mode ) Efficiency VIN= 2.4V, TA=25C IO=IO, max , VO= VO,set Switching Frequency Dynamic Load Response (dI/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; 1F ceramic// 10 F tantalum Peak Deviation Settling Time (Vo<10% peak deviation) (dI/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 100% to 50%of Io,max: 1F ceramic// 10 F tantalum Peak Deviation Settling Time (Vo<10% peak deviation) All ts 25 s All All ts Vpk 25 200 s mV All Vpk 200 mV VO,set = 0.75Vdc VO, set = 1.2Vdc VO,set = 1.8Vdc All fsw 77.5 83.5 89.0 300 % % % kHz All All All All All CO, max CO, max Io IO, lim IO, s/c 0 180 3.5 1000 5000 20 F F Adc % Io Adc All All 8 25 15 50 mVrms mVpk-pk All All All 0.3 0.4 0.4 % VO, set % VO, set % VO, set All VO 0.7525 2.0 Vdc All VO, set -3% +3% % VO, set Device All Symbol VO, set Min -2.0 Typ Max +2.0 Unit % VO, set
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output
Electrical Specifications (continued)
Parameter Dynamic Load Response (dI/dt=2.5A/s; V VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; Co = 2x150 F polymer capacitors Peak Deviation Settling Time (Vo<10% peak deviation) (dI/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 100% to 50%of Io,max: Co = 2x150 F polymer capacitors Peak Deviation Settling Time (Vo<10% peak deviation) All All ts Vpk 50 120 s mV All Vpk 120 mV Device Symbol Min Typ Max Unit
All
ts
50
s
General Specifications
Parameter Calculated MTBF (IO=IO, max, TA=25C) Weight Min Typ 11,967,000 5.6 (0.2) Max Unit Hours g (oz.)
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter On/Off Signal interface Device code with Suffix "4" - Positive logic (On/Off is open collector/drain logic input; Signal referenced to GND - See feature description section) Input High Voltage (Module ON) Input High Current Input Low Voltage (Module OFF) Input Low Current Device Code with no suffix - Negative Logic (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Input High Voltage (Module OFF) Input High Current Input Low Voltage (Module ON) Input low Current Turn-On Delay and Rise Times (IO=IO, max , VIN = VIN, nom, TA = 25 C, ) Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Output voltage overshoot - Startup IO= IO, max; VIN = 3.0 to 5.5Vdc, TA = 25 C Over temperature Protection (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold All All 2.2 2.0 V V All Tref 125 C
o o
Device
Symbol
Min
Typ
Max
Unit
All All All All
VIH IIH VIL IIL
-0.2
0.2
VIN, max 10 0.3 1
V A V mA
All All All All
VIH IIH VIL IIL
1.5 -0.2
0.2
VIN,max 1 0.3 10
Vdc mA Vdc A
All
Tdelay
3.9
msec
All
Tdelay
3.9
msec
All
Trise
4.2
8.5 1
msec % VO, set
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Characteristic Curves
The following figures provide typical characteristics for the Austin SuperLynx IITM SMT modules at 25C.
90 88
96 95
EFFICIENCY, (%)
EFFICIENCY, (%)
86 84 82 80 78 76 74 0 4 8 12 16 20 Vin = 2.4V Vin = 3.3V Vin = 3.63V
94 93 92 91 90 89 88 0 4 8 12 16 20 Vin = 2.4V Vin = 3.3V Vin = 3.63V
OUTPUT CURRENT, IO (A)
OUTPUT CURRENT, IO (A)
Figure 1. Converter Efficiency versus Output Current (Vout = 0.75Vdc).
94 92
Figure 2. Converter Efficiency versus Output Current (Vout = 1.8Vdc).
20 18 16 14 12 10 8 6 4 2 0 1 1.5 2 2.5 3 3.5 4 Io = 0A Io = 10A
INPUT CURRENT, IIN (A)
EFFICIENCY, (%)
90 88 86 84 82 80 0 4 8 12 16 20 Vin = 2.4V Vin = 3.3V Vin = 3.63V
Io = 20A
OUTPUT CURRENT, IO (A)
INPUT VOLTAGE, VIN (V)
Figure 3. Converter Efficiency versus Output Current (Vout = 1.2Vdc).
Figure 4. Input voltage vs. Input Current (Vout = 1.8Vdc).
OUTPUT CURRENT, OUTPUT VOLTAGE
VO (V) (200mV/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
IO (A) (10A/div)
TIME, t (100s/div)
IO (A) (10A/div)
VO (V) (100mV/div)
TIME, t (20s/div)
Figure 5. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 1.2 Vdc).
Figure 6. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 1.2 Vdc, Cext = 2x150 F Polymer Capacitors).
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Characteristic Curves (continued)
The following figures provide typical characteristics for the Austin ATM020A0X SMT modules at 25C.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
INPUT VOLTAGE
VOV) (1V/div)
VNN (V) (2V/div)
TIME, t (2s/div)
TIME, t (5 ms/div)
Figure 7. Typical Output Ripple and Noise (Vin = 3.3Vdc, Vo = 1.8Vdc, Io=20A).
On/Off VOLTAGE VOn/off (V) (1V/div)
Figure 8. Typical Start-Up with application of Vin (Vin = 3.3Vdc, Vo = 1.8Vdc, Io = 0A).
On/Off VOLTAGE OUTPUT VOLTAGE VOn/off (V) (1V/div) VOV) (1V/div)
OUTPUT VOLTAGE
VOV) (1V/div)
TIME, t (5 ms/div)
TIME, t (5 ms/div)
Figure 9. Typical Start-Up Using Remote On/Off (Vin = 3.3Vdc, Vo = 1.8Vdc, Io = 20.0A).
Figure 10. Typical Start-Up applying Vin with Prebias (Vin = 3.3Vdc, Vo = 1.8Vdc, Io = 1.0A, Vbias =1.0Vdc).
On/Off VOLTAGE
VOn/off (V) (2V/div)
OUTPUT CURRENT,
OUTPUT VOLTAGE
VOV) (1V/div)
TIME, t (5 ms/div)
IO (A) (10A/div)
TIME, t (20ms/div)
Figure 11. Typical Start-Up with application of Vin (Vin = 3.3Vdc, Vo = 1.8Vdc, Io = 2A).
Figure 12. Output short circuit Current (Vin = 3.3Vdc, Vo = 0.75Vdc).
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Characteristic Curves (continued)
The following figures provide thermal derating curves for the Austin ATM020A0X SMT modules.
25
25
OUTPUT CURRENT, Io (A)
NC 15 10 5 0 0 10 20 30 40 50 60 70
O
OUTPUT CURRENT, Io (A)
20 100lfm 0.5 m/s
400lfm 2.0 m/s
20 15 10 5 0 0 10 20 30 40 50 60
400lfm 2.0 m/s NC 100lfm 200lfm 0.5 m/s 1.0 m/s 300lfm 1.5 m/s
200lfm 1.0 m/s
300lfm 1.5 m/s
80
90
70
O
80
90
AMBIENT TEMPERATURE, TA C
AMBIENT TEMPERATURE, TA C
Figure 13. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 3.3Vdc, Vo=1.0Vdc).
Figure 14. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 3.3Vdc, Vo=1.8Vdc).
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Test Configurations
TO OSCILLOSCOPE LTEST 1H VIN(+) CURRENT PROBE
Rdistribution
Rcontact VIN(+) VO
Rcontact
Rdistribution
BATTERY
VIN
CS 1000F Electrolytic E.S.R.<0.1 @ 20C 100kHz COM CIN 2x100F Tantalum
VO
RLOAD
Rdistribution
Rcontact COM COM
Rcontact
Rdistribution
NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above.
NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Figure 15. Input Reflected Ripple Current Test Setup.
COPPER STRIP
Figure 17. Output Voltage and Efficiency Test Setup.
VO. IO Efficiency =
VO (+) 1uF COM . 10uF SCOPE
RESISTIVE LOAD
VIN. IIN
x
100 %
GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Figure 16. Output Ripple and Noise Test Setup.
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Design Considerations
The Austin SuperLynx II SMT module should be connected to a low-impedance AC source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR polymer and ceramic capacitors are recommended at the input of the module. Figure 18 shows the input ripple voltage (mVpp) for various outputs with 2x150 F polymer capacitors (Panasonic p/n: EEFUE0J151R, Sanyo p/n: 6TPE150M) in parallel with 2 x 47 F ceramic capacitor (Panasonic p/n: ECJ-5YB0J476M, Taiyo- Yuden p/n: CEJMK432BJ476MMT) at full load. Figure 19 shows the input ripple with 4x150 F polymer capacitors in parallel with 4 x 47 F ceramic capacitor at full load.
TM
Input Ripple Voltage (mVp-p)
Input Filtering
130 120 110 100 90 80 70 60 0.7 1.1 1.5 1.9 2.3
Output Voltage (Vdc) Figure 18. Input ripple voltage for various output with 2x150 F polymer and 2x47 F ceramic capacitors at the input (Vin=3.3V, full load) Input Ripple Voltage (mVp-p)
120 110 100 90 80 70 60 0.7 1.1 1.5 1.9 2.3
Output Voltage (Vdc) Figure 19. Input ripple voltage for various output with 4x150 F polymer and 4x47 F ceramic capacitors at the input (Vin=3.3V, full load).
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Design Considerations (continued)
Output Filtering
The Austin SuperLynx II SMT module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 F ceramic and 10 F tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table.
TM
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Feature Description
Remote On/Off
Austin SuperLynx II SMT power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available in the Austin SuperLynx IITM series modules. Positive Logic On/Off signal, device code suffix "4", turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. Negative logic On/Off signal, no device code suffix, turns the module OFF during logic High and turns the module ON during logic Low. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 20. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = VIN,max is 10A. Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to VIN.
VIN(+)
Lynx series Module
TM
VIN(+)
Rpull-up IOn/Off On/Off Pin + VOn/Off Q1 R1
Lynx II Module
PWM Enable Q2 Css
GND
_
R2
Figure 21. Circuit configuration for using negative logic On/OFF
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3.5A.
20k On/Off
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Ion/off +
Von/off
20k 20k
Enable Css
GND
20k
Overtemperature Protection
To provide over temperature protection in a fault condition, the unit relies upon the thermal protection feature of the controller IC. The unit will shutdown if the thermal reference point Tref, exceeds 125oC (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restart after it cools down.
Figure 20. Remote On/Off Implementation. For negative logic On/Off devices, the circuit configuration is shown is Figure 21. The On/Off pin is pulled high with an external pull-up resistor (typical Rpullup = 68k, +/- 5%). When transistor Q1 is in the Off state, logic High is applied to the On/Off pin and the power module is Off. The minimum On/off voltage for logic High on the On/Off pin is 1.5Vdc. To turn the module ON, logic Low is applied to the On/Off pin by turning ON Q1. When not using the negative logic On/Off, leave the pin unconnected or tie to GND.
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Feature Descriptions (continued)
Output Voltage Programming
The output voltage of the Austin SuperLynx II SMT can be programmed to any voltage from 0.75 Vdc to 2.0 Vdc by connecting a single resistor (shown as Rtrim in Figure 22) between the TRIM and GND pins of the module. Without an external resistor between TRIM pin and the ground, the output voltage of the module is 0.7525 Vdc. To calculate the value of the resistor Rtrim for a particular output voltage Vo, use the following equation:
TM
www.lineagepower.com, determines the set point variation with specific trim resistor values and tolerances. The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (Pmax = Vo,set x Io,max).
21070 Rtrim = - 5110 Vo - 0.7525
For example, to program the output voltage of the Austin TM SuperLynx module to 1.8 Vdc, Rtrim is calculated is follows:
Voltage Margining
Output voltage margining can be implemented in the TM Austin SuperLynx II modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to the Output pin for margining-down. Figure 23 shows the circuit configuration for output voltage margining. The POL Programming tool available at www.lineagepower.com computes the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details.
Vo
21070 - 5110 Rtrim = 1.8 - 0.7525
Rtrim = 15.004 k
V IN(+) V O(+)
Vout
ON/OFF TRIM R trim GND
Trim
Rmargin-down
LOAD
MODULE
Q2
Rmargin-up
Figure 22. Circuit configuration for programming output voltage using an external resistor.
Rtrim
Q1
Table 1 provides Rtrim values required for some common output voltages
GND
Table 1
VO, set (V) Rtrim (K)
Figure 23. Circuit Configuration for margining Output voltage.
0.7525 1.2 1.5 1.8
Open 41.973 23.077 15.004
By using a 1% tolerance trim resistor, set point tolerance of 2% is achieved as specified in the electrical specification. The POL Programming Tool, available at
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Remote Sense
The Austin SuperLynx IITM SMT power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 24). The voltage between the Sense pin and Vo pin must not exceed 0.5V. The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase, which if the same output is maintained, increases the power output by the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to the output pin.
R d istrib u tio n R co n ta c t
V IN (+ ) VO S e n se R LO AD
Feature Descriptions (continued)
Voltage Sequencing
Austin SuperLynx II series of modules include a sequencing feature, EZ-SEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one volt basis. By connecting multiple modules together, customers can get multiple modules to track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum of 10msec delay is required before applying voltage on the SEQ pin. During this time, potential of 50mV ( 10 mV) is maintained on the SEQ pin. After 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until output reaches the set-point voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. Output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. When using the EZ-SEQUENCE feature to control start-up of the module, pre-bias immunity feature during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode-mode TM during start-up. When using the EZ-SEQUENCE feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when voltage at the SEQ pin is applied. This will result in sinking current in the module if pre-bias voltage is present at the output of the module. When pre-bias immunity TM during start-up is required, the EZ-SEQUENCE feature must be disabled. For additional guidelines on using EZSEQUENCETM feature of Austin SuperLynx IITM, contact the Lineage Power technical representative for preliminary application note on output voltage sequencing TM using Austin SuperLynx II series.
TM TM
R c o nta ct
R d istrib utio n
R d istrib u tio n
R co n ta c t
COM COM
R c o nta ct
R d istrib utio n
Figure 24. Remote sense circuit configuration
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 25. Note that the airflow is parallel to the long axis of the module as shown in figure 26. The derating data applies to airflow in either direction of the module's long axis.
Wind T unnel PWBs 25.4_ (1.0)
Power Module
76.2_ (3.0)
x
Top View
5.97_ (0.235)
Probe Location for measuring airflow and ambient temperature
Air flow
Figure 26. Thermal Test Set-up.
Bottom View
Tref
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered at different local ambient temperatures (TA) for airflow conditions ranging from natural convection and up to 2m/s (400 ft./min) are shown in the Characteristics Curves section.
Air Flow
Figure 25. Tref Temperature measurement location.
Layout Considerations
Copper paths must not be routed beneath the power module. For additional layout guide-lines, refer to the FLTR100V10 application note.
The thermal reference point, Tref used in the specifications is shown in Figure 25. For reliable o operation this temperature should not exceed 115 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note "Thermal Characterization Process For Open-Frame BoardMounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures.
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Mechanical Outline
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
Top View
Co-planarity (max): 0.20 [0.008]
Side View
Bottom View
PIN 1 2 3 4 5 6 7 FUNCTION On/Off VIN SEQ GND VOUT Trim Sense
MPS176595
LINEAGE POWER
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Recommended Pad Layout
Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.)
LINEAGE POWER
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Packaging Details
The Austin SuperLynx II 250 modules per reel.
TM
SMT version is supplied in tape & reel as standard. Modules are shipped in quantities of
All Dimensions are in millimeters and (in inches).
Reel Dimensions: Outside Dimensions: Inside Dimensions: Tape Width:
330.2 mm (13.00) 177.8 mm (7.00") 44.00 mm (1.732")
LINEAGE POWER
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Surface Mount Information
Pick and Place
The Austin SuperLynx II SMT modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow o temperatures of up to 300 C. The label also carries product information such as product code, serial number and the location of manufacture.
TM
observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability. In a conventional Tin/Lead (Sn/Pb) solder process peak reflow temperatures are limited to less than o o 235 C. Typically, the eutectic solder melts at 183 C, wets the land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules CP connector temperatures.
300
P eak Temp 235oC
250
REFLOW TEMP (C)
200
Heat zo ne max 4oCs -1
Co o ling zo ne 1 oCs -1 -4
150
100
So ak zo ne 30-240s P reheat zo ne max 4oCs -1
Tlim above 205oC
50
Figure 27. Pick and Place Location.
0
Nozzle Recommendations
The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended nozzle diameter for reliable operation is 6mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 9 mm. Oblong or oval nozzles up to 11 x 9 mm may also be used within the space available.
REFLOW TIME (S)
Figure 28. Reflow Profile for Tin/Lead (Sn/Pb) process
240 235
MAX TEMP SOLDER (C)
230 225 220 215 210 205
Tin Lead Soldering
The Austin SuperLynx II SMT power modules are lead free modules and can be soldered either in a lead-free solder process or in a conventional Tin/Lead (Sn/Pb) process. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to
TM
200 0 10 20 30 40 50 60
Figure 29. Time Limit Curve Above 205 C for Tin/Lead (Sn/Pb) process
o
LINEAGE POWER
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Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
300
Per J-STD-020 Rev. C
Surface Mount Information (continued)
Lead Free Soldering
The SMT modules of the Austin SuperLynx IITM families are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability.
Reflow Temp ( C)
250
Peak Temp 245 C
Cooling Zone 4 C / second * Min. Time Above 235 C 15 seconds
200
150
Heating Zone 1 C / second
* Time Above 217 C 60 seconds
100
50
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 38.
0 Reflow Time (in seconds)
Figure 30. Recommended linear reflow profile using Sn/Ag/Cu solder.
Storage and Handling
The Austin SuperLynx IITM modules have a MSL rating of 1. The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 C, < 90% relative humidity.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
LINEAGE POWER
20
Data Sheet June 6, 2008
Austin SuperLynx IITM SMT Non-isolated Power Modules: 2.4 - 3.63Vdc input; 0.75Vdc to 2.0Vdc Output; 20A output current
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 3. Device Codes
Input Voltage
2.4 - 3.63Vdc 2.4 - 3.63Vdc
Output Voltage
0.75 - 2.0Vdc 0.75 - 2.0Vdc
Output Current
20A 20A
Efficiency 1.8V @ 20A
89% 89%
Connector Type
SMT SMT
Product codes
ATM020A0X3-SR ATM020A0X3-SRZ
Comcode
CC109103628 CC109135984
-Z refers to RoHS-compliant codes
Asia-Pacific Headquarters Tel: +65 6416 4283 Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633
World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: techsupport1@lineagepower.com
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved.
LINEAGE POWER
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Document No: DS06-110 ver. 1.81 PDF name: atm020a0x3_sr.pdf

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